Chemical blowing agent compositions and methods

B - Operations – Transporting – 29 – C

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B29C 45/00 (2006.01) C08J 9/06 (2006.01) C08J 9/08 (2006.01)

Patent

CA 1286072

CHEMICAL BLOWING AGENT COMPOSITIONS AND METHODS Abstract of the Disclosure A method of making a foam injection molded article is disclosed wherein corrosion of the mold element is significantly reduced or substantially eliminated. The method comprises dispersing effective amounts of a primary chemical blowing agent of sodium borohydride and an activation system of sodium bicarbonate/citric acid mix into a polymer resin to form a mixture. The mixture is then heated whereby the activation system releases water and the sodium borohydride reacts with the water to produce hydrogen gas. The mixture is subsequently injected into a mold to obtain expansion of the polymer resin to form the foam article. The invention also comprehends a corresponding chemical blowing agent composition.

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