Process for the production of high molecular weight polyester

C - Chemistry – Metallurgy – 08 – G

Patent

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402/211, 402/215

C08G 63/80 (2006.01)

Patent

CA 1197040

Abstract of the Disclosure PROCESS FOR THE PRODUCTION OF HIGH MOLECULAR WEIGHT POLYESTER A process for the continuous production of high molecular weight polyethylene terephthalate wherein the crystallized prepolymer having an intrinsic viscosity of at least .3 is dried, preheated and polymerized in a single moving bed reaction zone. The method is characterized by an inert gas atmosphere and a reaction zone with a temperature gradiant ranging from about 170°C. at the uppermost portion and a higher temperature of about 225°C. at the lowermost portion. The present invention is an improved process over the conventional one. As in the conventional process, the prepolymer is placed in a feed hopper after which the prepolymer is heated and crystallized in a conventional crystallizer, but leaves the crystallizer at a higher temperature of about 170°C. to about 180°C. The crystallized polyester then enters the moving bed reaction zone through the top and moves downward slowly by a gravitational force. A stream of hot gas enters the reaction zone through the bottom at a constant temperature slightly higher than in the conventional process, 225° as opposed to 220°C. The polyester will leave the bottom of the zone at a temperature slightly lower than the nitrogen inlet temperature, at or about 220°C, The hot oil in the jacket of the reaction zone supplies heat to the prepolymer through the wall of the moving bed reaction zone. The polymer is then discharged into a product cooler wherein the temperature of the polymer is lowered to about 65°C. The inert gas can optionally be recycled by using a conventional clean up system. The recycled gas can then be fed into a heater before entering a blower mechanism whereupon the gas then enters the drier reactor. Preferably the recycled gas can enter the blower before entering the heater whereupon the recycled gas enters the drier reactor.

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