Supported high efficiency polyolefin catalyst component and...

C - Chemistry – Metallurgy – 08 – F

Patent

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402/631, 402/635

C08F 4/02 (2006.01) C08F 4/68 (2006.01) C08F 10/00 (2006.01) C08F 4/66 (1980.01)

Patent

CA 1178399

ABSTRACT A supported high efficiently catalyst component for polyolefin production and methods of making and using the same are disclosed. A catalyst support made from a solid, particulate support material, a second solid material preferably substantially isostructural therewith and an organic electron donor compound is combined with a poly- merisation-active transition metal compound and optionally a second organic electron donor compound to form the catalyst component. Additionally, a dehydrating agent may be reacted with water in the solid, particulate support material in the production of the catalyst support. The methods of producing such a catalyst support and catalyst component are preferably performed by severe milling in the absence of any solvent. Such a catalyst produces polymer of such high quality and quantity that polymer extraction and polymer deashing are not necessary.

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