Foamed polymer and process for production thereof

C - Chemistry – Metallurgy – 08 – L

Patent

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Details

C08L 75/04 (2006.01) C08G 18/08 (2006.01) C08G 18/16 (2006.01) C08J 9/00 (2006.01) C08J 9/12 (2006.01)

Patent

CA 2106453

A foamed isocyanate-based polymer containing a filler material, the filler material being present at a level greater than 30% by weight of the polymer and having a specific gravity of less than about 2.0 with the provisio that the filler material is not melamine. A process for producing the a foamed isocyanate-based polymer is also disclosed. The process comprises the steps of: providing a first mixture comprising water, a catalyst and a filler material, the filler material being wetted by the water and the catalyst; providing a second mixture comprising an isocyanate and an active hydrogen-containing compound; mixing the first mixture and the second mixture to provide a reaction mixture; allowing the reaction mixture to expand to produce the foamed isocyanate-based polymer. The foamed isocyanate-based polymer may be used, inter alia, in automotive cushions.

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