High current, low profile inductor and method for making same

H - Electricity – 01 – F

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H01F 27/04 (2006.01) H01F 17/04 (2006.01) H01F 37/00 (2006.01) H01F 41/04 (2006.01) H01F 41/10 (2006.01)

Patent

CA 2180992

A high current, low profile inductor (10, 88) includes a wire coil (24, 90) having an inner coil end (26, 92) and an outer coil end (28, 94). A magnetic material completely surrounds the wire coil to form an inductor body (14, 88). First (16, 98) and second (18, 100) leads connected to the inner coil end (26, 92) and the outer coil end (28, 94) respectively extend through the magnetic material to the exterior of the inductor body. The method of operation involves pressure molding the magnetic material around the wire coil.

Cette invention concerne un inducteur extra-plat à courant élevé (10, 88), qui comporte un bobinage (24, 90) ayant une extrémité interne (26, 92) et une extrémité externe (28, 94). Un matériau magnétique entoure complètement le bobinage pour former un corps d'inducteur (14, 88). Des conducteurs (16, 98) et (18, 100) connectés respectivement à l'extrémité interne et à l'extrémité externe du bobinage traversent le matériau magnétique vers l'extérieur du corps d'inducteur. La méthode de fabrication prévoit le moulage par pression du matériau magnétique autour du bobinage.

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