Method of starch reduction in wallboard manufacturing and...

C - Chemistry – Metallurgy – 04 – B

Patent

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C04B 28/14 (2006.01) B32B 13/08 (2006.01) C04B 24/24 (2006.01) C04B 24/38 (2006.01)

Patent

CA 2696589

A gypsum composition for use as a wallboard core contains stucco, water, a styrene acrylic or acrylic hybrid copolymer, and a reduced amount of starch. A finished wallboard using this composition has similar properties, including compressive strength and paper core bond strength of a finished board, to wallboards made from compositions having higher quantities of starch. A method for producing such a composition is shown, the method requiring mixing of stucco and pulp water in a pin mixer, with the addition of starch and the styrene acrylic or acrylic hybrid copolymer.

L'invention concerne une composition de gypse destinée à être utilisée en tant que noyau de panneau mural contenant du stuc, de l'eau, un copolymère styrène-acrylique ou hybride d'acrylique et une quantité réduite d'amidon. Un panneau mural fini utilisant cette composition présente des propriétés similaires, y compris la résistance à la compression et la résistance de fixation de noyau de papier du panneau fini, à celles des panneaux muraux constitués de compositions renfermant des quantités d'amidon plus élevées. Un procédé de production d'une telle composition est représenté et consiste à mélanger du stuc et de la pâte liquide dans un malaxeur à broche, et à ajouter de l'amidon et du copolymère styrène-acrylique ou hybride d'acrylique.

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