Process for making hydrophobic silica with reduced surface...

C - Chemistry – Metallurgy – 01 – B

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C01B 33/159 (2006.01) C01B 33/16 (2006.01) C09C 1/30 (2006.01)

Patent

CA 2280901

The present invention is hydrophobic silica gels having a reduced surface area and a method for their preparation under natural conditions. The method comprises two steps, where in the first step the pH of a mixture comprising a silica hydrosol and colloidal silica is adjusted with a base to within a range of pH 3 to pH 6 to facilitate formation of a silica hydrogel having incorporated therein colloidal silica. In the second step the silica hydrogel is contacted with an organosilicon compound in the presence of a catalytic amount of a strong acid to effect hydrophobing of the silica hydrogel to form a hydrophobic silica gel having a surface area within a range of about 100 m2/g to 450 m2/g in the dry state. In a preferred process the hydrophobic silica gel is contacted with a sufficient quantity of a water-immiscible organic solvent to convert the hydrophobic silica hydrogel into a hydrophobic silica organogel. A water soluble compound of cerium or iron may be added during conduct of the second step to improve heat stability of the hydrophobic silica gel.

La présente invention concerne des gels de silice hydrophobe présentant une aire spécifique réduite, ainsi qu'un procédé de préparation de ces gels dans des conditions neutres. Ce procédé comprend deux étapes; la première étape consiste à rectifier le pH d'un mélange renfermant un hydrosol de silice et de la silice colloïdale au moyen d'une base dont le pH se situe entre 3 et 6, dans le but de favoriser la formation d'un hydrogel de silice renfermant de la silice colloïdale. La seconde étape consiste à mettre en contact cet hydrogel de silice avec un composé organosilicique, en présence d'une quantité catalytique d'un acide fort, afin de rendre hydrophobe ledit hydrogel de silice et ainsi former un gel de silice hydrophobe, qui présente à l'état sec une aire spécifique variant entre 100 m<2>/g et 450 m<2>/g. Dans un procédé préféré, ce gel de silice hydrophobe est mis en contact avec une quantité suffisante d'un solvant organique non miscible dans l'eau afin de convertir l'hydrogel de silice hydrophobe en un organogel de silice hydrophobe. Un composé hydrosoluble de cérium ou de fer peut être ajouté au cours de la seconde étape, afin d'améliorer la stabilité thermique du gel de silice hydrophobe.

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