Method of forming metal matrix composite bodies by utilizing...

C - Chemistry – Metallurgy – 22 – C

Patent

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75/163, 75/1.3

C22C 1/04 (2006.01) B22F 3/00 (2006.01) B22F 5/00 (2006.01) C22C 1/05 (2006.01) C22C 1/10 (2006.01)

Patent

CA 2000780

- 65 - Abstract The present invention relates to a novel method for forming metal matrix composite bodies and novel metal matrix composite bodies produced thereby. Particularly, a polycrystalline oxidation reaction product of a parent metal and an oxidant is first formed. The polycrystalline oxidation reaction product is thereafter comminuted into an appropriately sized filler material which can be placed into a suitable container or formed into a preform. The filler material or preform of comminuted polycrystalline oxidation reaction product is thereafter placed into contact with a matrix metal alloy in the presence of an infiltration enhancer, and/or an infiltration enhancer precursor and/or an infiltrating atmosphere, at least at some point during the process, whereupon the matrix metal alloy spontaneously infiltrates the filler material or preform. As a result of utilizing comminuted or crushed polycrystalline oxidation reaction product, enhanced infiltration (e.g., enhanced rate or amount) is achieved. Moreover, novel metal matrix composite bodies are produced.

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