Method for production of hydroxylamine sulfate in the...

C - Chemistry – Metallurgy – 07 – D

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C07D 223/10 (2006.01) C07D 201/06 (2006.01) C07D 201/10 (2006.01)

Patent

CA 2292904

An improvement in the conventional process for the production of caprolactam. The process involves: (a) reacting air with ammonia gas in an ammonia conversion zone to produce nitric oxide; (b) oxidizing a portion of the nitric oxide to nitrogen dioxide to produce an NO x-rich process gas stream; (c) reacting the NO x-rich stream with ammonium carbonate in a nitrating zone to produce ammonium nitrite; (d) reducing the ammonium nitrite to hydroxylamine diammonium sulfate; (e) hydrolyzing the hydroxylamine diammonium sulfate to hydroxylamine sulfate; (f) oximating the hydroxylamine sulfate with cyclohexanone to produce cyclohexanone oxime; and (g) converting the cyclohexanone oxime to caprolactam. The process is improved by adding supplemental oxygen downstream of the ammonia conversion zone to increase the quantity and rate of formation of nitrogen dioxide in the NO x-rich process gas stream.

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