Method of forming a vehicle seat with a removable vacuum seal

Details Method of forming a vehicle seat with a removable vacuum seal Method of forming a vehicle seat with a removable vacuum seal

B - Operations, Transporting

32

B

154/90

B32B 5/18 (2006.01) A47C 7/18 (2006.01) B29C 63/02 (2006.01) B60N 2/44 (2006.01) B68G 7/05 (2006.01)

Patent

CA 2036088

ABSTRACT OF THE INVENTION A method of manufacturing a portion of a vehicle seat assembly utilizing a stylized forming tool and bonding a seat cover to a foam seat bun having a predetermined surface contour. The seat cover is positioned exterior side down on the stylized forming tool. A film of air impermeable material is then placed over the seat cover and a vacuum is applied between the impermeable material and the forming tool so as to draw the seat cover down into substantial conformity with style lines on the upper surface of the forming tool. The impermeable material is then removed and an adhesive coated foam seat bun is positioned and compressed against the seat cover on the forming tool. Once the seat cover and the seat bun are bonded together by the adhesive, the seat assembly is removed from the forming tool. The outer edges of the seat covers are then fastened together or to the underside of the seat bun so as to complete the assembly of the seat portion.

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