Laser ablation of angioplasty catheters and balloons

A - Human Necessities – 61 – M

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A61M 25/10 (2006.01) A61M 25/00 (2006.01) A61M 29/02 (2006.01)

Patent

CA 2194734

A dilatation balloon (20,98) is fabricated according to a process that yields high hoop strength and uniformity in balloon wall thickness. A length of tubing (34) is axially elongated and radially expanded in a form (36) to provide the requisite biaxial orientation and strength. Then, an excimer laser (46,66,84) is used to remove the polymeric material by photo-chemical ablation, virtually without thermal effects. Dilatation balloon walls are thinned primarily along tapered sections (26,28) between proximal and distal balloon stems (30,32) and a medial working section (24) of the balloon. Material removal, particularly near the balloon stems, enables tighter wrapping of the balloon for a reduced delivery profile, and reduces rigidity near the stems for better maneuverability of the catheter in tortuous passageways. The balloon tapered sections are reduced to a wall thickness substantially equal to that of the medial section. Alternatively, an array of grooves (96) is formed in each tapered section.

Ballonnet de dilatation (20,98) fabriqué selon un procédé permettant d'obtenir une résistance circonférentielle élévée et une épaisseur uniforme de la paroi. Une longueur de tube (34) allongée axialement et agrandie radialement pour obtenir une forme possédant l'orientation et la résistance biaxiales requises. Un laser excimère (46,66,84) sert à enlever le polymère par ablation photochimique et ce, virtuellement sans effets thermiques. Les parois du ballonnet de dilatation sont amincies principalement le long des sections coniques (26, 28) entre les extrémités proximale et distale (30,32) et de la section médiane fonctionnelle (24) du ballonnet. L'enlèvement du matériau, particulièrement à proximité des extrémités du ballonnet, permet de réduire le volume du ballonnet de manière à diminuer son profil d'attaque et de diminuer aussi la rigidité près de ses extrémités pour augmenter la manoeuvrabilité du cathéter dans les passages sinueux. L'épaisseur de la paroi des sections coniques est dans une large mesure égale à celle de la section médiane du ballonnet. Au choix, on peut former un réseau de sillons (96) dans chaque section conique.

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