Start-up control method for a fluidized-bed polymerization...

C - Chemistry – Metallurgy – 08 – F

Patent

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C08F 2/34 (2006.01) C08F 10/00 (2006.01)

Patent

CA 2212285

The present invention relates to a start-up process of a continuous gas fluidised bed process for the polymerisation of olefin monomer selected from (a) ethylene, (b) propylene, (c) mixtures of ethylene and propylene, and (d) one or more other alpha-olefins mixed with (a), (b) or (c), in a fluidised bed reactor by continuously recycling a gaseous stream comprising at least some of the ethylene and/or propylene through a fluidised bed in the reactor in the presence of a polymerisation catalyst under reactive conditions, cooling at least part of the gaseous stream withdrawn from the reactor to a temperature at which liquid condenses out, separating at least part of the condensed liquid from the gaseous stream, and introducing at least part of the separated liquid directly into the fluidised bed using a liquid injection means, characterised in that at least part of the gaseous recycle stream by- passes the hereabove cooling/condensing/separating steps, and is reintroduced as the recycling gaseous stream passing through the reactor. The present process provides improved levels of productivity, and the use of the by-pass stream achieves fine control over otherwise deleterious fluctuations in the reactor temperature during start-up.

L'invention concerne un procédé de démarrage d'une opération de polymérisation dans un réacteur à lit fluidisé gazeux continu, d'une oléfine monomère choisie parmi (a) l'éthylène, (b) le propylène, (c) des mélanges d'éthylène et de propylène et (d) une ou plusieurs autres alpha-oléfines mélangées avec (a), (b) ou (c). On recycle en continu un flux de gaz contenant au moins une partie de l'éthylène et/ou du propylène par le lit fluidisé du réacteur, en présence d'un catalyseur de polymérisation actif dans des conditions de réaction, on refroidit au moins une partie du flux de gaz sortant du réacteur à une température à laquelle il se produit une condensation liquide, on sépare du gaz au moins une partie du liquide condensé et on introduit directement au moins une partie du liquide séparé dans le lit fluidisé en utilisant un système d'injection de liquide. Selon l'invention, au moins une partie du flux de gaz de recyclage court-circuite l'appareillage de refroidissement/condensation/séparation et elle est introduite comme flux de gaz de recyclage dans le réacteur.

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