Lightweight aggregate binder formulation

C - Chemistry – Metallurgy – 04 – B

Patent

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Details

IPC codes

C04B 16/08 (2006.01) C04B 16/10 (2006.01) C04B 20/10 (2006.01) C08L 95/00 (2006.01)

Type

Patent

Patent number

CA 2426239

Description

The invention relates to a thermally stable composition, and methods for the preparation thereof, for use in the manufacture of a lightweight aggregate including a continuous bituminous phase, a discontinuous aqueous phase, an anionic oxide suspended in the discontinuous aqueous phase and at least one emulsifying agent. The anionic oxide may be a naturally occurring metal oxide having a needle-like crystal structure such as red oxide (CuO) or yellow oxide. The continuous bituminous phase may be for example grade 170 bitumen or crude oil, hydrocarbons or mixtures thereof. The emulsifying agent may be a clay emulsifier such as sodium bentonite, or a hydrous aluminium silicose or montmorillonite clay. The invention also relates to lightweight aggregate particles coated with such compositions and building materials formed from the lightweight aggregate in combination with a cementitious material.

L'invention concerne une composition stable sur le plan thermique, et des procédés de préparation d'une telle composition, utile dans la fabrication d'un agrégat léger. Ces procédés consistent en une phase bitumineuse continue, une phase aqueuse discontinue et au moins un agent émulsifiant. L'oxyde anionique peut être un oxyde métallique à l'état naturel possédant une structure cristalline semblable à une aiguille telle qu'une cuprite (CuO) ou un oxyde jaune. La phase bitumineuse continue peut être par exemple un bitume ou un pétrole brut, des hydrocarbures ou des mélanges de ceux-ci, de grade 170. L'agent émulsifiant peut être un émulsifiant d'argile tel qu'une bentonite de sodium, une montmorillonite ou une silicose d'aluminium hydratée. L'invention concerne également des particules d'agrégat léger revêtues d'une telle composition et des matériaux de construction formés à partir de cet agrégat léger associé à un matériau cimentaire.

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