Closed cell alkenyl aromatic polymer and process of making same

C - Chemistry – Metallurgy – 08 – J

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C08J 9/14 (2006.01) B29C 47/00 (2006.01)

Patent

CA 2140646

Disclosed is a process for making extruded, closed-cell alkenyl aromatic polymer foam structure having an average cell size of from 0.3 to 3.0 millimeters. The process comprises: (a) heating an alkenyl aromatic polymer material having greater than 50 percent by weight alkenyl aromatic monomeric units to form a melt polymer material; (b) incorporating into the melt polymer material at an elevated pressure a blowing agent comprising at least 50 percent by weight 1,1-difluoroethane (HFC-152a) based upon the total weight of the blowing agent to form a foamable gel; (c) cooling the Foamable gel to an optimum foaming tempera- ture prior to extrusion through a die; and (d) extruding the foamable gel through a die to form the foam structure. Further dis- closed is a foam structure made according to the above process.

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