A method for manufacturing a board tray, a blank for the...

B - Operations – Transporting – 65 – D

Patent

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Details

B65D 1/34 (2006.01) B31B 45/00 (2006.01) B32B 27/10 (2006.01) B65B 43/08 (2006.01) B65D 1/40 (2006.01)

Patent

CA 2624040

The invention relates to a method for manufacturing a board tray (7), to a tray blank feasible for the method, and to a tray obtained by the method. The method comprises moulding a blank of plastic-coated board into the tray (7) comprising a bottom (3), side walls (4), as well as a rim flange (5), the blank being compressed in a direction transverse to the tray's side walls and rim flange. According to the invention, the blank is made thinner on its side opposite to the plastic coating such that, during , the moulding process, the plastic coating double-folds at the compressed parts and stabilizes compressions (8) by becoming sealed to itself. Making the blank thinner is most conveniently effected by carving the board layer with a laser beam for having the fiber material predominantly or completely removed from where the cuts are located. As a result of the moulding process, the tray's rim flange (5) develops a smooth plastic surface which enables closing the tray hermetically with a heat-sealed cover.

L~invention concerne un procédé de fabrication d~une barquette en carton (7), une ébauche de barquette convenant au procédé et une barquette ainsi obtenue. Le procédé comprend l~étape consistant à mouler une ébauche de carton recouvert de plastique pour former une barquette (7) comportant un fond (3), des parois latérales (4) et un rebord (5), l~ébauche étant comprimée dans une direction transversale aux parois latérales et au rebord de la barquette. Selon l~invention, l~ébauche est amincie sur son côté opposé au revêtement de plastique de telle sorte que, lors de l~étape de moulage, le revêtement de plastique forme un double pli au niveau des parties comprimées et stabilise des compressions (8) en se soudant sur lui-même. L~ébauche est de préférence amincie en creusant la couche de carton à l~aide d~un faisceau laser de manière à éliminer une grande partie ou la totalité de la matière fibreuse des découpes ainsi pratiquées. A l~issue de l~étape de moulage, le rebord (5) de la barquette présente une surface en plastique lisse permettant de fermer hermétiquement la barquette par un couvercle thermosoudé.

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