Abrasion resistant laminate and method of manufacture

B - Operations – Transporting – 32 – B

Patent

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B32B 27/08 (2006.01) B32B 27/28 (2006.01) B32B 33/00 (2006.01) C09D 7/12 (2006.01) C09D 161/06 (2006.01) C09D 161/28 (2006.01) C09D 161/34 (2006.01)

Patent

CA 2590102

A method for the production of a decorative laminate having an abrasion resistant, scuff, and mar resistant overlay, wherein the method comprises forming an overlay, wherein the method of forming the overlay comprises: impregnating a first side of a substrate with a first thermosetting resin; coating the first side of the substrate with a layer of slurry comprising a second thermosetting resin and a mix of abrasion resistant particles, wherein the mix of abrasion resistant particles comprises at least about 5 percent of elliptical, platelet shaped abrasion resistant particles to form a composite; and curing the composite to form a cured composite.

Ce document décrit la méthode de production d'un revêtement stratifié comportant une surface qui résiste à l'abrasion, à la friction et aux taches. La couche de surface est produite à la suite des opérations suivantes : l'une des surfaces du substrat est imprégnée d'une première résine thermodurcissable. Cette surface du substrat est ensuite recouverte d'une couche de barbotine composée d'une deuxième résine thermodurcissable et d'un mélange de particules résistant à l'abrasion. Ce mélange contient au moins 5 % de particules de forme elliptique (semblables à des plaquettes) résistant à l'abrasion, pour constituer un composite. Ce composite est ensuite soumis à un procédé de durcissement.

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