Abrasive particles with metallurgically bonded metal coatings

C - Chemistry – Metallurgy – 09 – K

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C09K 3/14 (2006.01) B24D 3/10 (2006.01)

Patent

CA 2327634

An abrasive composite particle comprising a cubic abrasive core particle encapsulated within a deposit of hexagonal metallurgical bond forming material comprising at least about 50 volume percent rhenium, ruthenium, osmium or mixtures thereof. The metallurgical bonds serve to retain the core particle in a matrix/binder very strongly. Metallurgical bonds are formed by the encapsulating material taking into solution, at the interface with the cubic abrasive core particle, some element or compound from the abrasive particle such as, for example, carbon or cubic boron nitride, from the core particle. Chemical bonds are not formed between the abrasive particle and the deposit. Suitable abrasive core particles include diamond, cubic carbides, cubic borides, cubic nitrides, cubic oxides, and the like. Conventional fabrication procedures such as chemical vapor deposition are employed to form the metallurgical bond forming deposit on the core particle. The composite abrasive particles are useful in forming articles according to conventional powdered metal processing operations. The articles so formed are useful for their hardness as well as their abrasiveness.

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