Air bag cover with seamless interface tear seam and method...

B - Operations – Transporting – 60 – R

Patent

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Details

B60R 21/20 (2006.01) B29C 37/00 (2006.01) B29C 41/18 (2006.01) B29C 41/38 (2006.01)

Patent

CA 2185508

A cover for an air bag unit is disclosed having a patterned tear seam therein defined by a partially bonded material same as the cover material. Apparatus for forming the cover includes a thin shell mold having an inner surface that is heated to melt thermoplastic material cast thereon. A powder box adapted to contain thermoplastic material therein for distribution onto the thin shell mold carries a gasket having a shape corresponding to the tear seam shape. The powder box and gasket are adapted to be connected to the thin shell mold for forming a sealed footprint on the inner surface during distribution of the cast material against heated surface portions of the thin shell mold to form a thermoplastic cover with a narrow gap therein conforming to the desired tear seam pattern. The cover while in the shell mold is coated along the margins of the gap with a plastic parting agent and then more of the same or similar thermoplastic material is deposited in the gap and over the parting agent to form a partially bonded thermoplastic tear seam.

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