Air cathode structure manufacture

H - Electricity – 01 – M

Patent

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319/54, 319/85

H01M 4/74 (2006.01) H01M 4/86 (2006.01) H01M 12/06 (2006.01)

Patent

CA 1212717

AIR CATHODE STRUCTURE MANUFACTURE Abstract An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.

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