Alloy for electrical contacts and electrodes and method of...

C - Chemistry – Metallurgy – 22 – C

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C22C 27/04 (2006.01) B22F 3/12 (2006.01) C22C 1/04 (2006.01) H01R 13/03 (2006.01)

Patent

CA 2319695

A W-Cu-Ni alloy having thermophysical properties suitable for use in electrical contacts and electrodes is described. The alloy is formed by direct sintering of a powder blend comprising a tungsten-copper composite powder and a nickel powder. The tungsten-copper composite powder component of the blend comprises individual dual phase particles having a copper phase and a tungsten phase wherein the tungsten phase substantially encapsulates the copper phase. The method for direct sintering the W-Cu-Ni alloy substantially eliminates the formation of brittle intermetallics and slumping during sintering.

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