Apparatus and method of densifying porous articles

C - Chemistry – Metallurgy – 04 – B

Patent

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C04B 35/622 (2006.01) B29C 67/04 (2006.01)

Patent

CA 2699620

A method and apparatus are disclosed for improving densification of porous substrate using a film boiling process. In particular, the disclosed method and apparatus permit more complete densification of a substrate (i.e., densification closer to the surface of the substrate) by selectively providing a sort of barrier that reduces cooling of the surface of the substrate being densified caused by contact with the relatively cool boiling liquid precursor of the densifying material, such as carbon. In particular, contact between the substrate and the liquid precursor is reduced using one or both of physical barriers (such as a mesh material) or structures that promote the formation of an insulating gaseous layer between the substrate and the liquid precursor (such as a plate closely spaced apart from the surface of the porous substrate). The barrier is moved into operational position before the applied power level increases sharply (as is known) near the end of the film boiling densification process.

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