Arc welding adaptive process control system

B - Operations – Transporting – 23 – K

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B23K 9/10 (2006.01) B23K 9/095 (2006.01)

Patent

CA 1242489

ARC WELDING ADAPTIVE PROCESS CONTROL SYSTEM Abstract of the Disclosure A robotic arc welding system has an integrated vision sensor to image and analyze the weld scene in real time. The most effective weld puddle geometry discriminants for use in an adaptive feedback control, to assure full penetration welds, are weld puddle area and maximum width. The adaptive control system determines a puddle geometry error and a correction to nominal welding current to change the heat input to the weld pool, regulating a combination of puddle area and width, or only puddle width under some welding conditions, to control weld quality during the welding process. Arc voltage is modulated to reflect changes in welding current and maintain constant arc length.

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