Balanced phosphoric acid plant cogeneration route

C - Chemistry – Metallurgy – 10 – J

Patent

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C10J 3/46 (2006.01) C10J 3/14 (2006.01) C10J 3/16 (2006.01) C10J 3/84 (2006.01)

Patent

CA 2016906

Abstract of the Disclosure The present invention relates to the coproduction of a combustible gas stream usable as an energy source, a sulfur-dioxide-containing second gas stream usable as a source of oxidant in the gasification of coal, and a sulfur-dioxide-containing third gas stream usable as a feedstock for the production of sulfuric acid. The process includes heating coal in a coal gasification zone in the presence of an oxygen and sulfur dioxide-containing atmosphere under partial coal gasifying conditions to produce a carbonaceous char and a crude coal gas stream. Sulfur-containing compounds are removed from the coal gas stream and converted to elemental sulfur. The carbonaceous char is combined with gypsum to form a feed mixture. The non-gypsum portion of the feed mixture contains sufficient reducing potential to release substantially all of the sulfur in the gypsum as gaseous compounds of sulfur in a +4 or lower oxidation state. The feed mixture is heated under reducing conditions to produce a sulfur-dioxide-containing second gas stream recovered at an early stage of the reaction, a sulfur-dioxide-containing third gas stream and a solid sintered product. The sulfur-dioxide-containing second gas stream is recycled back to the gasification zone to provide the oxidant for the coal gasification.

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