Board stock and method of manufacture from recycled paper

C - Chemistry – Metallurgy – 08 – L

Patent

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Details

C08L 89/00 (2006.01) B27N 1/02 (2006.01) C08L 97/02 (2006.01) D21B 1/00 (2006.01) D21J 3/00 (2006.01) C08L 75/04 (2006.01)

Patent

CA 2121031

2121031 9404360 PCTABS00030 A cellulose mixture including a protein based adhesive binder and colorant. The mixture can be compression molded or extruded and upon curing in the presence of microwave or radio frequency energy or in a thermally controlled appliance, produces board or shape formed stock. The produced stock exhibits colorations and a grain pattern comparable to natural stone. Unlike stone, the material exhibits a light weight, low density, structural rigidity and ready machinability. A preferred method includes admixing separate, colorized batches of feedstock, each feedstock includes shredded waste newsprint, soybean flour, water and a colorant; reducing the moisture content of each feedstock or a proportioned admixture of several feedstocks, such as by air drying or compressing or performing the admixture in the presence of heat; compacting the admixture to final shape; and curing the shaped material. Final forming and finishing apparatus complete the process.

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