Breathable fabric lamination, apparatus and methods

B - Operations – Transporting – 32 – B

Patent

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B32B 9/00 (2006.01) B05C 5/02 (2006.01) B05C 5/04 (2006.01) B05C 11/02 (2006.01) B05D 1/26 (2006.01) B32B 7/06 (2006.01) B32B 7/14 (2006.01) D04H 1/60 (2006.01) B32B 31/06 (1990.01)

Patent

CA 2092046

A breathable laminate comprises at least two porous webs laminated together with a porous adhesive matrix, preferably a random fibrous adhesive pattern having a coat weight of between 1.5 and 12 grams per square meter. The two or more porous webs comprise woven or non-woven materials and the resulting breathable fabric or laminate has good hand and flexibility. Breathable fabric is adhered to foam by such random fibrous adhesive patterns of similar coat weights. Coating widths of up to 80 inches or more are produced in a slot die fed by a selected plurality of recessed lands within the die, with motors and pumps con- trolled to maintain consistent, uniform coat weights regard- less of coat widths and substrate speeds selected. Single ply coated webs, apparatus and methods are disclosed.

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