Carbothermic processes

C - Chemistry – Metallurgy – 01 – B

Patent

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Details

C01B 31/30 (2006.01) C22B 5/04 (2006.01) C22B 5/10 (2006.01) C22B 21/02 (2006.01)

Patent

CA 2674121

A mass of solid aluminium carbide containing product is produced by injecting particulate alumina into a bath (30) of molten aluminium metal; and injecting carbonaceous material, consisting of, containing or yielding carbon, into the bath (30). The bath (30) of molten aluminium metal is maintained at a superheated temperature to heat and react carbon with molten aluminium to produce solid aluminium carbide which mixes with alumina to form a mass (36) containing entrapped gas and entrapped molten aluminium metal and having a bulk or apparent density less than aluminium. The mass is allowed to accumulate as a mass of solid aluminium carbide containing product on the upper surface of the bath. The carbonaceous material is a hydrocarbon material or is produced by pyrolysis, decomposition or cracking of a hydrocarbon material.

Une masse de produit contenant du carbure d'aluminium solide est obtenue par injection d'alumine particulaire dans un bain (30) de métal aluminium fondu et par injection de matériau carboné, c.-à-d. à base de carbone, contenant ou cédant du carbone, dans le bain (30). Ledit bain (30) de métal aluminium fondu est maintenu à une température surchauffée, afin de chauffer et de faire réagir le carbone avec l'aluminium fondu pour produire du carbure d'aluminium solide qui se mélange à l'alumine pour former une masse (36) contenant du gaz piégé et un métal aluminium fondu piégé et présentant une masse volumique en vrac ou une masse volumique apparente inférieure à celle de l'aluminium. La masse s'accumule ensuite sous forme de masse de produit contenant du carbure d'aluminium à la surface supérieure du bain. Le matériau carboné est un matériau hydrocarboné ou est produit par pyrolyse, décomposition ou crackage d'un matériau hydrocarboné.

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