Chip-free staple fiber process

D - Textiles – Paper – 01 – D

Patent

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18/626

D01D 5/26 (2006.01) D01D 5/092 (2006.01) D01F 6/60 (2006.01)

Patent

CA 1165071

TITLE OF INVENTION CHIP-FREE STAPLE FIBER PROCESS ABSTRACT OF THE DISCLOSURE An equilibrium melt from a standard hydrolytic or anionic polymerization of caprolactam is spun at a temperature between about 230 and 270°c through a spinnerette, preferably one having a multiplicity of holes spaced from each other in an asymmetric arrangement, the spinning take-away speed being less than about 250 meters/minute. The molten strands of polycaprolactam are quenched in two phases: (1) gas at a temperature of less than 20°c is directed from a first entrance in a crosscurrent flow upon the face of the spinnerette and upon the molten polycaprolactam strands immediately adjacent thereto, and is exhausted adjacent to the back of the spinnerette; and (2) gas at a temperature of less than 20°c is directed in a countercurrent flow from a second entrance downstream from the first entrance with respect to the direction of movement of the polycaprolactam strands; whereby the surface temperature of the polycaprolactam strands is reduced to 30-70°c. A drawing and crimping lubricant and antistatic agent is then applied to the surface of the polycaprolactam strands which are then drawn at a total draw ratio between 3 and 5. The polycaprolactam strands are then crimped and cut into staple lengths, which are subsequently washed in multiple stages, dried, and packaged for subsequent use or sale.

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