Composite laminate and method of producing a composite laminate

B - Operations – Transporting – 32 – B

Patent

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B32B 3/06 (2006.01) B32B 5/18 (2006.01) B32B 27/06 (2006.01) B32B 27/12 (2006.01)

Patent

CA 2430946

The present invention provides a composite material (26) including a substrate layer (27), a porous layer (28) intermixed within the substrate material (27), and a thermoplastic layer (29) disposed upon the porous layer. The porous layer (28) is at least partially disposed within the thermoplastic layer (29). The present invention also provides a method for forming the composite material including the steps of: providing a substrate layer, providing a porous layer disposed on the substrate layer, providing a thermoplastic layer disposed on the porous layer, applying pressure and vacuum to mechanically interlock the thermoplastic layer with the porous layer; and bonding the porous layer to the substrate layer.

La présente invention concerne un matériau composite (26) composé d'une couche de substrat (27), d'une couche poreuse (28) mélangée dans le matériau de substrat (27), et d'une couche thermoplastique (29) située sur la couche poreuse. La couche poreuse (28) est au moins en partie située dans la couche thermoplastique (29). La présente invention concerne également un procédé de formation d'un matériau composite, consistant à utiliser une couche de substrat, à placer une couche poreuse sur la couche de substrat, à placer une couche thermoplastique sur la couche poreuse, à appliquer une pression et une dépression afin d'assembler mécaniquement la couche thermoplastique avec la couche poreuse, et à fixer la couche poreuse sur la couche de substrat.

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