Composite metallizing wire and method of using

B - Operations – Transporting – 32 – B

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B32B 15/02 (2006.01) C23C 4/04 (2006.01) C23C 4/06 (2006.01) C23C 4/16 (2006.01) C23C 18/52 (2006.01) C25D 9/00 (2006.01) C25D 15/02 (2006.01) F16J 1/01 (2006.01)

Patent

CA 2102999

- 19 - Abstract of the Disclosure A composite metallizing wire useful in thermal flame spraying, having a conductive metallic solid core wire strand and a coating consisting of solid lubricant particles (i.e., graphite, BN, Teflon) and wear-resistant particles (i.e., SiC, TiC, Cr3C2) homogeneously suspended in a conductive metal (i.e., Ni, Fe, Cr, Mo, Ti) complementary to said solid core wire strand. A method of making such composite metallizing wire useful in thermal flame spraying, comprising submersing a solid core wire mandrel of conductive metal in a plating bath to act as a cathode, the bath containing conductive metal salt and an electrolyte having a salt with a depositable metal and a dispersant of wear-resistant particles (i.e., in an amount of from 20-150 grams/liter) and solid lubricant particles (i.e., in an amount of from 10-200 grams/liter), and energizing the electrolyte to codeposit metal from said electrolyte along with wear-resistant particles and solid lubricant particles onto said-wire mandrel. A method of thermal spraying to produce a metal matrix composite coating, comprising providing a thermalizing through-flow chamber with an exit nozzle, the chamber having a gas flow-through of at least 100 ms-1, establishing a flame in said chamber, and feeding a composite coated wire into said flame to be melted and projected by the gas flow to a target, the wire being constructed as above.

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