Composite molded article and method of making same

B - Operations – Transporting – 32 – B

Patent

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296/51, 18/682

B32B 3/26 (2006.01) B29C 33/00 (2006.01) B29C 39/10 (2006.01) B29C 45/14 (2006.01) B29C 45/16 (2006.01) B29C 70/68 (2006.01) B32B 5/18 (2006.01) B60R 21/04 (2006.01) B29C 67/24 (2006.01) B60R 13/02 (2006.01)

Patent

CA 1272863

ABSTRACT OF THE DISCLOSURE A composite molded article and a method of fabricating such an article is disclosed, which is especially well-suited for forming one-piece interior vehicle panels, by way of a single molding operation, wherein the one-piece interior panel can be easily installed as a unit within the vehicle. In the fabrication of the one-piece molded composite article, a deformable sheet material, such as vinyl, is positioned on a female molding surface and drawn into conformity with the female molding surface of the mold cavity, either with or without preheating or vacuum forming. The mold apparatus is closed and a first moldable material is introduced into the mold assembly, with certain predetermined portions thereof being blocked off. Subsequently, a second moldable material is introduced at least into the predetermined areas previously blocked off during the introduction of the first moldable material. By such a process, the one-piece molded article can be fabricated essentially in a single integrated operation, as a one-piece structure, while maintaining the capability of providing various materials or various characteristics at different locations on the one-piece article.

538169

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