Composite structural system and method and applications to...

B - Operations – Transporting – 65 – D

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18/1107, 18/957,

B65D 19/32 (2006.01) B32B 23/08 (2006.01) B65D 19/00 (2006.01)

Patent

CA 1139684

Abstract of the Disclosure A new and improved structural system comprising an inter- penetrating plastic and substrate network material composite including two phases, a first phase comprising a substrate of intersecting partitions of paper material or other fibrous or absorbent material defining a cellular lattice, and a second phase comprising a polymerized plastic material penetrating and intimately contacting the structure of the paper or other fibrous or absorbent material filling the voids and interstices between the fibers of the paper material and hardened to a d sired condition of rigidity. The composite is formed by saturation and in situ polymerization from a solvolysis system. The cellular lattice of composite material is further incorporated in a monolithic laminar structure by application of layers of the solvolysis adjusted for sufficient agglomer- ating and aggregative characteristics to form plastic weldments or fillets at the intersections of the substrate partitions The structural system is characterized by monolithic inter- polymerization between the layers. The invention is applied to pallets, platforms, and other load bearing applications.

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