Composite structure with foamed cementitious layer

C - Chemistry – Metallurgy – 04 – B

Patent

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25/111, 181/17

C04B 38/10 (2006.01) B28C 5/38 (2006.01) B32B 13/04 (2006.01) C04B 28/00 (2006.01) C04B 28/02 (2006.01) C04B 28/14 (2006.01) E04B 1/86 (2006.01) E04B 9/00 (2006.01) E04B 9/04 (2006.01) E04C 5/07 (2006.01) G10K 11/162 (2006.01) B28B 5/02 (2006.01) E04B 1/84 (2006.01)

Patent

CA 2320637

The present invention provides for an acoustically absorbent porous panel that is both rigid and resistant to sagging caused by moisture. The acoustically absorbent porous panel is comprised of at least two layers. The first layer is a facing layer formed from a cured aqueous foamed cementitious material. The foamed cementitious material comprises on a wet basis about 53% to about 68% by weight cement, about 17% to about 48% by weight water, about 0.05% to about 5% by weight fiber, and about 0.01 % to about 10% by weight surfactant. Additionally, pores distributed within the cured material comprising about 75% to about 95% by volume of the material. The second layer is a backing layer that is affixed to the facing layer.

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