Continuous compounding of aqueous injection molding feedstocks

B - Operations – Transporting – 22 – F

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B22F 1/00 (2006.01) B22F 3/22 (2006.01) C04B 35/622 (2006.01) C04B 35/634 (2006.01) C04B 35/636 (2006.01)

Patent

CA 2379178

Molding feedstock compositions for shaping parts from metallic and/or ceramic powders are disclosed. A novel process is disclosed for preparing metal and/or ceramic injection molding compounds in a continuous manner amenable to high volume manufacturing. The process comprises the steps of forming a mixture including metal and/or ceramic powders, a binder and a liquid carrier by supplying the components in a continuous manner to a twin screw extruder, forcing the homogeneous compounded mixture through an exit die, and cutting the extruded strand into pellets. The pellets are useful for shape-forming articles by various molding processes.

L'invention porte sur des compositions de charges de moulage prévues pour former des pièces à partir de poudres métalliques et/ou céramiques. L'invention porte également sur un nouveau procédé de préparation de composés de moulage par injection de pièces métalliques et/ou céramiques d'une manière continue de façon à parvenir à une production en grands volumes. Le procédé consiste à former un mélange comprenant des poudres métalliques et/ou céramiques, un liant et un support liquide en faisant passer en continu les composants dans une extrudeuse à deux vis, en poussant le mélange homogène dans une matrice et en découpant la bande extrudée en pastilles qui sont ensuite utilisées dans divers procédés de moulage.

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