Contourable pocket foam mattress and method of manufacture

Details Contourable pocket foam mattress and method of manufacture Contourable pocket foam mattress and method of manufacture

A - Human Necessities

47

C

A47C 27/14 (2006.01)

Patent

CA 2090643

ABSTRACT A foam mattress made up of a number of segments each of which includes a sheet-like base member and a plurality of discrete spaced apart foam elements extending from a face of the base member wherein the elements have been formed by molding along with the base member. The segments are joined to one another at their respective bases to form a core from which the elements extend from opposite sides. A method of making segment for a foam mattress utilizing a mold having a plurality of spaced apart sided cavities extending generally perpendicular by into a base sheet, the method including the steps of: (a) heating the mold; (b) injecting a material which foams to yield a resilient spongy mass into each cavity; (c) dosing the mold; (d) allowing the material to expand by foaming to conform to the shape of the mold; (e) maintaining the mold in a closed configuration for a period of time suitable to adequately cure the foamed material; (f) opening the mold and stripping the material from the mold to yield the foamed mattress segment.

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