Corrosion resistant component and method for fabricating same

C - Chemistry – Metallurgy – 23 – C

Patent

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Details

C23C 4/18 (2006.01) B22F 3/15 (2006.01) C23C 4/06 (2006.01) C23C 24/08 (2006.01) C23C 28/02 (2006.01) C23F 15/00 (2006.01)

Patent

CA 2440130

A process of fabrication a corrosion and erosion resistant component. In one embodiemtn, the process entails applying one or more corrosion resistant materials onto a pre-formed, sacrifical core and then enclosing this first material and the core with a surrounding capsule. Any space within the capsule is then substantially filled with a second material, after which the capsule is sealed and treated to cause the second material to densify and to metallurgically bond to the first material. Thereafter, the core material and capsule are removed via chemical and/or mechanical processes to yield a component with a shape that approximates the space that existed between the capsule and the first material, and with an outer surface that reflects the shape of the outer surface that reflects the shape of the outer surface of the core and the inner surface of the capsule.

L'invention porte sur un procédé de fabrication d'un composant résistant à la corrosion et à l'érosion. Selon une réalisation, le procédé consiste à appliquer un ou plusieurs matériaux résistant à la corrosion sur un noyau sacrificiel préformé et à enfermer ce premier matériau et le noyau dans une capsule. On remplit ensuite tout espace à l'intérieur de la capsule avec un second matériau, puis on ferme hermétiquement la capsule qui subit un traitement de façon à provoquer la densification du second matériau et sa liaison métallurgique avec le premier matériau. On retire alors le matériau et la capsule du noyau par des processus chimiques et/ou mécaniques de façon à obtenir un composant dont la forme est similaire à celle de l'espace qui existait entre la capsule et le premier matériau, ce composant ayant une surface externe qui correspond à la forme de la surface externe du noyau et de la surface interne de la capsule.

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