Diamond cutting insert and method of forming the same

B - Operations – Transporting – 27 – G

Patent

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B27G 13/00 (2006.01)

Patent

CA 2355518

A full faced cutting insert is provided comprising a carbide substrate having an ultra-hard material bonded thereto substantially covering one side of the carbide substrate, the carbide substrate and ultra-hard layer having exposed parallel surfaces configured to be clamped to the cutter body, at least one edge of the cutting insert being formed to present a cutting surface. The full faced ultra-hard cutting insert is preferably provided with the same size and shape of standard carbide cutting inserts, to thereby provide an interchangeable tool set for a rotary cutter. A unique method for forming a full faced ultra-hard cutting insert is also provided which utilizes electrical discharge machining.

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