Direct metal fabrication (dmf) using a carbon precursor to...

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B22F 3/105 (2006.01) B22F 1/00 (2006.01) B22F 1/02 (2006.01) B22F 3/10 (2006.01) B22F 3/26 (2006.01) B22F 7/00 (2006.01)

Patent

CA 2253116

Direct Metal Fabrication of metal parts is accomplished with a continuous thermal process in which partial reduction of the "green form" part leaves a thin carbon film that maintains the part's structural integrity. The remaining carbon catalyzes a eutectic reducing element to diffuse throughout the part forming organo-metallic bonds that bind the homogenized metal alloy. Supersolidus liquid phase sintering (SLPS) densifies the alloy to provide a final part of parent material quality. The DMF process can be used in magnetographic printing to imprint an image.

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