Downhole flame spray welding tool system and method

E - Fixed Constructions – 21 – B

Patent

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Details

E21B 29/10 (2006.01) B23K 28/00 (2006.01) C23C 4/12 (2006.01) C23C 4/16 (2006.01) E21B 29/00 (2006.01) E21B 36/00 (2006.01)

Patent

CA 2378743

A downhole apparatus and method for depositing metal at a desired area in a well casing. In one embodiment the apparatus comprises an oxygen tank filled with oxygen, a fuel tank filled with fuel, and a metal depositing device. An inert gas, such as nitrogen, may be supplied to dampen the hear generated by the metal depositing device. In an alternate embodiment, the apparatus comprises a gas tank with nitrous oxide therein and a sparking device to initiate a decomposition reaction to separate the nitrous oxide into its oxygen and nitrogen components. The metal depositing device may be adapted for flame spraying, plasma spraying or welding. A steering head is provided to reciprocate and rotate the apparatus so that the metal depositing device may be directed to the desired area in the casing. A camera and light are disposed at the bottom of the apparatus so that the interior of a well casing is illuminated and an image is transmitted to the operator for proper actuation of the steering sub. Details of a flame spraying method are disclosed.

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