Electrical contact for an electrical connector and method of...

H - Electricity – 01 – R

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339/110, 26/139

H01R 4/10 (2006.01) H01R 13/33 (2006.01)

Patent

CA 1135359

P-340 370-77-0050 ELECTRICAL CONTACT FOR AN ELECTRICAL CONNECTOR AND METHOD OF MAKING SAME ABSTRACT An improved electrical contact (10) for an electrical connector is disclosed. A first version of the contact comprises an elongated deep-drawn holder (11) having an axial holder passage (14) and an enlarged shoulder (12). The contact also includes a plurality of axially aligned electrical conducting fine wires (50) assembled together in a brush wire bundle. An elongated deep-drawn sleeve member (40) having an axial passage (46) extending therethrough is positioned over the holder to transform the first version into a second version of the contact. An intermediate flange (20) of the holder disposed rearward the shoulder is bent radially inwardly from the inner surface (22) of the holder pas- sage to a position immediately adjacent the opposite inner surface (24) of the holder passage to provide an aperture (30) rearward the flange. The wire bundle, the sleeve and the holder are crimped together at a posi- tion forward the shoulder by four dies (64, 66, 68, 70) spaced apart in a circular arrangement.

351438

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