Fabricating internal combustion engine cylinder heads with...

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F01L 3/00 (2006.01) B23C 3/05 (2006.01) B24B 15/02 (2006.01) B24B 33/02 (2006.01) B24B 33/08 (2006.01) F01L 3/08 (2006.01) F01L 3/22 (2006.01) F02F 1/24 (2006.01) F02F 1/38 (2006.01)

Patent

CA 1327924

Abstract A method for fabricating an internal combustion engine cylinder head, comprises the steps: (a) forming a cast cylinder head with a passage having implanted in the walls of such passage a valve stem guide sleeve insert and a valve seat insert, the inserts being formed of fused powder metal and each having an internal cylindrical surface prepared to near net shape no longer requiring macroscale sizing; and (b) microsizing both of the internal cylindrical surfaces by a single pass of a common rotary abrasive tool inflexible along its axis and supported for accurate alignment independent of the guide sleeve. The cylinder head may be first formed with such passage having a recess for a valve seat insert and a guide bore for a guide sleeve; preshaped inserts are then press-fit into such recess and guide bore. Near net shape means an oversize tolerance of plus .002-.003 inches; macroscale means measurements in increments or units greater than .01 inches.

610773

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