Fiber blending system

D - Textiles – Paper – 04 – H

Patent

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Details

D04H 1/70 (2006.01) A61F 13/15 (2006.01) B32B 5/08 (2006.01) D04H 3/12 (2006.01) D04H 13/00 (2006.01)

Patent

CA 2094932

- 48 - FIBER BLENDING SYSTEM Abstract of the Disclosure A fiber blending system includes an apparatus and method of forming a mat of cellulosic fibers and synthetic fibers, as well as a mat thereby formed. The method includes the steps of fiberizing cellulosic material into cellulosic fibers in a fiberizer, volumetrically metering a metered amount of synthetic fibers, and injecting the metered amount of synthetic fibers into the cellulosic fibers. The cellulosic fibers are blended with the metered amount of synthetic fibers in a blending chamber to form a fiber blend. The fiber blend is dispersed through a fiber disperser having apertures of a preselected size and shape to provide a dispersed fiber blend. A third type of fiber may also be mixed with the dispersed fiber blend. The dispersed fiber blend is collected as a mat on a fiber collector to provide a mat of blended cellulosic and synthetic fibers. The mat may be thermobonded by a thermobonder and sandwiched between a facing sheet and a backing sheet. By varying the aperture preselection, as well as the size and type of fibers, a bonded mat having desired mat characteristics is formed.

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