Fiber glass composite headliner and method of making the same

B - Operations – Transporting – 60 – R

Patent

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Details

B60R 13/02 (2006.01) B32B 5/08 (2006.01) B32B 31/04 (1990.01)

Patent

CA 2124407

A self-supporting automotive headliner comprises a vapor impervious, polypropylene and wood fiber backing sheet with a corrugated paperboard medium adhered thereto and a layer of fiber glass insulation adhered to the corrugated paperboard medium. The backing sheet and paperboard medium provide the structural strength for the self-supporting headliner panel and the fiber glass insulation gives the headliner panel good sound absorption properties. When forming the headliner panel, the corrugated paperboard medium is located on the backing sheet which comprises wood and polypropylene fibers and a layer of uncured fiber glass insulation is placed on the corrugated paperboard medium. The resulting laminate is molded under heat causing the polypropylene fibers in the backing sheet to melt and phenolic resin in the fiber glass insulation to cure thereby adhering the laminate together and conforming the laminate to the mold.

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