Flame and puncture resistant fabric sheet material and...

B - Operations – Transporting – 32 – B

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B32B 5/06 (2006.01) A47C 7/26 (2006.01) B32B 5/22 (2006.01) B32B 15/14 (2006.01) B32B 17/02 (2006.01) B32B 27/12 (2006.01)

Patent

CA 2025965

ABSTRACT OF THE DISCLOSURE A flame- and puncture-resistant composite fabric sheet material suitable for use for example as an upholstery cover over a urethane or other foam seat cushion and the method of producing the fabric sheet material. The fabric sheet material comprises a thermoplastic polymer layer, such as a vinyl layer, optionally top coated with an abrasion-resistant layer and which thermoplastic layer is bonded to a synthetic fiber, non-woven layer which layer has been needle punched through a metal foil material and a fiberglass scrim layer. The method includes needle punching a synthetic fibrous sheet material through adjacent layers of a metal foil material and a fiberglass sheet, such as aluminum, and extruding a molten vinyl film onto the fibers of the non-woven layer and optionally topcoating the vinyl film to provide a composite sheet material having high flame and puncture resistance.

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