Flashless rubber floor mat and method

B - Operations – Transporting – 32 – B

Patent

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B32B 3/00 (2006.01) A47G 9/06 (2006.01) A47G 27/02 (2006.01) A47L 23/26 (2006.01) B27N 3/10 (2006.01) B29C 33/58 (2006.01) B29C 33/68 (2006.01) B29C 37/00 (2006.01) B29C 59/00 (2006.01) B29C 59/02 (2006.01) B32B 5/26 (2006.01) B29C 43/00 (2006.01)

Patent

CA 2423079

A flashless floor mat (24) or product and method are provided. At least one embodiment of this invention relates to a flashless cushioned dust control mat (24) article wherein the mat (24) comprises at least two distinct layers of rubber, one comprising foam rubber (14), the other comprising solid rubber (16). The solid rubber layer (16) is present over the foam rubber layer (14) on the side of the mat in which at least one integrated rubber protrusion (26) is present to provide cushioning characteristics. The solid rubber layer (16) acts as a cap or barrier for the foam rubber layer (14), particularly over the integrated protrusion (26) or protrusions (26), in order to provide a mat (24) which is resilient, will not easily degrade in its modulus strength after appreciable use and/or washing within industrial cleaning processes, and will not exhibit appreciable cracking or breaking, particularly within the integrated protrusion(s) (26), after standard use for pedestrian traffic. A method of producing such an inventive cushioned floor mat (24) article is also provided.

L'invention concerne un paillasson (24) sans traces d'usure ou un produit et un procédé associés. Un mode de réalisation de l'invention au moins concerne un paillasson (24) matelassé anti-poussière sans traces d'usure, ledit paillasson comprenant au moins deux couches distinctes de caoutchouc, une comprenant du caoutchouc mousse (14), l'autre comprenant du caoutchouc solide (16). La couche (16) de caoutchouc solide recouvre la couche (14) de caoutchouc mousse sur le côté du paillasson comprenant au moins une protubérance (26) en caoutchouc intégrée destinée à fournir des caractéristiques d'amortissement. La couche (16) de caoutchouc solide sert de recouvrement ou de barrière pour la couche (14) de caoutchouc mousse, en particulier sur la protubérance (26) ou les protubérances (26) intégrées, afin de fournir un paillasson (24) élastique dont la résistance ne se dégrade pas facilement après une utilisation répétée et/ou un lavage répété dans des processus de lavage industriel, et ne présentant pas de fissures ou de cassures, en particulier dans les protubérances (26) intégrées, après une utilisation classique de circulation piétonnière. L'invention concerne également un procédé de fabrication d'un paillasson matelassé (24) de ce type.

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