Flooring and method of manufacturing flooring

E - Fixed Constructions – 04 – F

Patent

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Details

E04F 15/02 (2006.01) B32B 21/02 (2006.01) B32B 21/08 (2006.01) B32B 37/04 (2006.01) E04C 2/40 (2006.01)

Patent

CA 2545937

Embodiments relate to flooring and methods of manufacturing flooring. One particular embodiment relates to tiled flooring including a plurality of tiles connected by at least one connector. Another embodiment relates to flooring planks and methods of forming flooring planks, such planks including a veneer layer and a substrate bonded to the veneer layer. The substrate comprises a solid polyethylene matrix and sawdust immobilized in the polyethylene matrix. The substrate has a thickness sufficient to attenuate at least 60 dB of sound from one face of the plank to an opposite face of the plank. In a further embodiment, the plank is formed by: forming a substrate comprising a solid polyethylene matrix and sawdust immobilized in the matrix; bonding a wood layer to the substrate; and machining the substrate and wood layer to form the plank. A further embodiment relates to a method of manufacturing wood planks from waste wood.

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