Foam coated cloth, method for coating and foam article...

A - Human Necessities – 47 – C

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A47C 7/18 (2006.01) A47C 7/36 (2006.01) A47C 7/40 (2006.01) A47C 7/54 (2006.01) B05D 3/02 (2006.01) B05D 3/12 (2006.01) B05D 5/00 (2006.01) B32B 5/20 (2006.01) B32B 5/24 (2006.01) B32B 5/32 (2006.01) D06N 3/00 (2006.01)

Patent

CA 2095020

2095020 9210119 PCTABS00013 A coated cloth (10) includes a breathable porous cloth (12) having a breathable latex foam coating (14) that nevertheless prevents the passage of viscous foamable liquid polyurethane mixtures such that soft open cell polyurethane foam (92) can be formed in direct engagement with the coating without permeating the porous cloth (12). The latex foam coating (14) has a thickness of about .025 to 3.0 millimeters and an open cell structure with about 400 to 600 openings per square millimeter. The coated cloth (10) is made by depositing on the cloth (12) an acrylic latex foam coating (14) which is subsequently dried, optionally crushed to increase the foam density, and finally cured. A soft foamed article covered by the coated cloth has particular utility as a seating component (82) such as a seat cushion (84), a seat back (86) or a headrest (88).

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