Foam welding and profile manufacturing system

B - Operations – Transporting – 29 – C

Patent

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Details

B29C 65/00 (2006.01) B32B 37/00 (2006.01)

Patent

CA 2565603

By providing a high speed welding system (27) for fusing adjacent foam profiles (21) in a continuous manufacturing operation (20), a unique, integrated, foam welding and profile manufacturing system is attained which is capable of producing virtually any desired foam product (22) from foam extrusions without requiring the use of expensive molds or forming components, and which significantly reduces expensive scrap found in prior art construction systems. In accordance with the teaching of the present invention, any desired cross-sectional shape or configuration is capable of being manufactured in fully automated, high-volume, rapid production conditions, with virtual ease and simplicity. Furthermore, by employing the present invention, foam profiles which previously were unattainable due to their structural configurations, are quickly and easily constructed in a mass production operation.

L'invention porte sur un système de soudage haute vitesse destiné à fusionner des profilés en mousse adjacents dans un mode de fabrication continu. L'invention porte également sur un système unique, intégré de soudage et de fabrication de profilés en mousse capable de produire de fait tout produit en mousse désiré à partir d'extrusions de mousse sans qu'il soit nécessaire d'utiliser des moules coûteux ou des composants de formage, système qui permet de réduire considérablement les déchets coûteux comme il y en avait dans des systèmes de construction de la technique antérieure. Selon cette invention, il est possible de fabriquer toute forme ou configuration à section transversale désirée selon des modes de production totalement automatisés, à haut rendement, rapides et d'une facilité et simplicité de fait. De plus, en utilisant cette invention, les profils en mousse qu'on ne pouvait obtenir auparavant du fait de leurs configurations structurales, sont rapides et faciles à former dans la production en série.

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