Foamed composite material and production thereof

C - Chemistry – Metallurgy – 08 – J

Patent

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C08J 9/00 (2006.01) C08J 9/18 (2006.01) C08J 9/34 (2006.01) C08J 9/36 (2006.01) C08L 25/00 (2006.01) C08L 23/02 (2006.01) C08L 51/06 (2006.01)

Patent

CA 1120222

Abstract of the Disclsoure The present invention relates to a foamed composite material whlch can be used as a light weight construc- tional material or a thermal insulating material having a high mechanical strength, particularly, high tensile strength. The foamed composite material is made by lining a surface of specific plastic foam with a lining material comprising an unsaturated polyester and vinyl monomer. The specific plastic foam is obtained by expanding thermo- plastic resin particles consisting of polyolefin, vinyl aromatic polymer and a graft polymer formed by graft- polymerization of the vinyl aromatic monomer onto the polyolefin. The foam may be produced by polymerizing a vinyl aromatic monomer impregnated into particles of the polyolefin to graft the monomer onto the backbone of polyolefln. The vinyl monomer contained in the lining material penetrates into the plastic foam and hardens to bind the lining layer strongly to the plastic foam. The coated plastic foam of the present invention is useful as a material for vessels, floats, tanks, buildings and the like.

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