Glass fiber reinforced vinyl chloride polymer products and...

C - Chemistry – Metallurgy – 08 – L

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C08L 27/06 (2006.01) C08J 5/08 (2006.01) C08K 7/14 (2006.01) C08K 9/08 (2006.01) C08L 27/24 (2006.01)

Patent

CA 1296451

GLASS FIBER REINFORCED VINYL CHLORIDE POLYMER PRODUCTS AND PROCESS FOR THEIR PREPARATION ABSTRACT OF THE DISCLOSURE Vinyl chloride (VC) resins, particularly poly(vinyl chloride) (PVC) and chlorinated poly(vinyl chloride) (CPVC) are reinforced with glass fibers which have been sized with a particular aminosilane coupling agent and a particularly chracterized basic film former. At the pro- cessing temperature of VC resin, containing a stabilizer against degradation during thermoforming, for example in an extruder, or on a mixing mill used to blend the resin with sized glass fibers, a reaction occurs between an aminosilane coupling agent and the VC resin which reaction involves C=C bonds in the homopolymer, provided the poly- mer film former in the size is more basic than poly(vinyl acetate) ("PVA"). The film former catalyzes the thermal dehydrohalogenation of the VC homopolymer at the fiber- resin interface so as to generate allylic Cl moieties in chains of the homopolymer, which moieties react with the amine groups of the aminosilane. The size is most con- veniently coated on the fibers from a sizing solution, dispersion or emulsion containing the coupling agent and film former in which allylic C1 moieties in VC resin chains become covalently bonded to an aminosilane, so that even upon thorough extraction of a GPR VC composite with tetrahydrofuran (THF), sufficient bound VC resin remains so that X-ray photoelectron spectroscopic (XPS) examina- tion indicates that the ratio of total chlorine to total carbon remaining on the surface of the glass fibers, i.e. the ratio of the areas of the "C1(2p)/C(ls)" peaks, is at least 0.91.

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