Hemihydrate type phosphoric acid process

C - Chemistry – Metallurgy – 01 – B

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23/384, 23/76

C01B 25/16 (2006.01)

Patent

CA 1114131

ABSTRACT OF THE DISCLOSURE Phosphate rock and sulfuric acid are reacted under conditions which result in the formation of calcium sulfate hemihydrate and phosphoric acid of about 35% to about 55% P205. A two vessel reaction system maybe used in which the reaction slurry undergoes inter and intra- vessel circulation. The solution portion of the slurry in the first vessel (the "dissolver") is preferably maintained at a negative sulfate concentration (i.e. excess Ca+2) and the solution in the second vessel (the "crystallizer") is preferably maintained at a positive sulfate ion concentration. Also preferred is that the second vessel be maintained at a reduced pressure, (e.g. to provide evaporative cooling). Better filtration rates can thus be obtained due to the favorable shape, size and distribution of the hemihydrate crystals. Most preferred is that a crystal modifier (e.g. a sulfonic acid, a sulfonic acid salt, tall oil fatty acids or esterified tall oil fatty acids) be present in crystallizer. Surprisingly, the sulfuric acid used in the process can be less (e.g., 0.5 - 10%) than the stoichiometric amount to convert the calcium in the feed phosphate rock to calcium sulphate.

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